Operational Improvements in Foundry with 48% Production Growth and 51% Waste Reduction
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Operational Excellence At Cryogenic Tanks Manufacturer
Client is world’s second largest and India’s largest manufacturer offering comprehensive cryogenic liquid and gas transportation, storage and distribution solutions to the industrial gas industry, oil field service industry as well as LNG industry. Client’s major products are Storage tanks, Transportation tanks, Vaporizer, Cylinder filling system, etc. It comprises of four companies which perfectly complement each other through their individual product range, technical expertise and geographical location.
Industry: Engineering
Region: India
Tools: Daily Work Management (DWM),
Value Stream Mapping (VSM)
Industry: Engineering
Region: India
Tools: Daily Work Management (DWM),
Value Stream Mapping (VSM)
Metals & Allied < Heavy Engineering < Automotive and Industrial Machinery Components
Production Improvement At Foundry
The client is largest producer and market leader of heavy-duty Engine Blocks and Heads. Its products have a wide range of applications like Industrial engines for power generation, mining, construction, marine, locomotive, Automotive, Farm Equipment’s, compressors etc. It is one of the largest foundry groups producing a wide range of Machined Iron Castings like Engine Blocks, Engine Heads, Transmission Housings of weight ranging from 20 Kg to 2500 Kg per piece. It is the only group in India which has a fully integrated set up from a 3D casting model as input to Design and manufacturing of tools and to manufacturing fully finished castings.
- Industry: Metals & Allied
- Region: India
- Tools: Autonomous Maintenance, Planned Maintenance (PM),Kobetsu Kaizen Pillars, SMED, Change Over & Change Over Time Reduction, Product & Process Reliability improvement
- Key Areas: Productivity improvement, Machine Breakdowns reduction, Equipment Failure/ Down time reduction
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