Lean Facility Design | New Factory Layout Design Consultants

The Beginning Is Always In Your Imagination

The Beginning Is Always In Your Imagination

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Why Lean Facility Design©?

Why Lean Facility Design©?

  • Lean Facility Design© (LFD) is a unique toolkit (methodology) developed by Faber Infinite which supports organizations to build Best In Class factory layout
  • This methodology if implemented, assures that the new plant becomes most efficient from Day ONE.
  • This methodology is applicable for organizations which are coming up with new plants, revising layouts or expanding current setup.

Typical Coverage:

Typical Coverage:

  • Streamlining the manufacturing  flow (from Raw material receipt to finished goods delivery)
  • Warehouse (stores) space Optimization
  • Manpower planning
  • Inventory design for Raw Material, WIP & Finished Goods
  • Capacity analysis & Ramp up plans
  • Design of material handling systems with in factory
  • Design for material storage using FIFO  (First In First Out) racks
  • Storage location for each part (using  golden rules of storage)
  • Visual management of information/ data
  • Early Equipment Management

Typical Impact:

Typical Impact:

Typical impacts of the 14 step process of Lean facility or layout design are as mentioned below:

  • Reduced floor space/storage space requirement
  • Creation of FLOW & PULL in order to reduce inventory and manpower allocation
  • Reduced capital investments (in certain areas), all of which will offer better productivity, reduced throughput time, lower waste etc.
  • Lean Facility Layout design: better material & information flow
  • Right sized logistics equipment planning
New Factory Layout | Lean Facility Design
New Factory Layout Design

Layout design plays a pivotal role in Lean Facility Design© (LFD) methodology, serving as the cornerstone for optimising operational efficiency and productivity. Through meticulous analysis and strategic planning, LFD aims to create layouts that facilitate seamless material flow from raw material receipt to finished goods delivery. By streamlining manufacturing processes and incorporating principles such as FLOW and PULL, LFD ensures that each element of the layout is meticulously designed to eliminate waste and maximise value creation.

Moreover, LFD emphasises the implementation of lean principles in layout design to achieve significant reductions in floor space and storage requirements. By adopting strategies like right-sized logistics equipment planning and prioritising FIFO (First In First Out) storage systems, organizations can effectively minimise excess inventory and enhance overall operational agility. Additionally, LFD integrates visual management techniques to enhance transparency and accessibility of information, facilitating quick decision-making and enabling continuous improvement efforts across the facility’s layout. Through the application of LFD principles, organizations can achieve not only immediate efficiency gains but also lay the foundation for sustained competitiveness in today’s dynamic business landscape.

Case studies are available on request. Feel free to write to us for more details.

This proven Lean Facility Design framework has been applied to Pharmaceuticals /  Chemicals manufacturing project management (Concept to Commissioning). For more details please click HERE.

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