Smart Layouts for Scalable, Efficient, and Future-Ready Factories

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Who we are

We Transform Organizations

Excellence is a gradual result of always striving to do better. To achieve excellence, continuous profit & growth, enhanced customer satisfaction is the key which can be achieved, if everyone in organization is performing Right Functions with Right Thinking and working in the Right Direction. But how to transform organizations and build a culture of excellence where people perform right functions with right thinking and work in the right direction? Team Faber Infinite strongly believes that organizational success depends primarily on three aspects of Strategy, Operations and Design; with limitless opportunities to improve the same. It is formed with sole purpose of crafting growth opportunities of any organization. Faber Infinite Consulting is one of the finest Management Consulting and Capacity Building organizations with expertise in helping our client companies’ implement Transformation (Change) Management systems in order to become more effective, efficient and flexible in their operations. We are committed to help our clients to build successful enterprise, always striving for excellence, by establishing a culture of strategic, operational & design excellence; in order to transform. We strongly believe that ‘One size doesn’t fit all.’ We don’t do ‘cookie cutter’. Our novel methodology of tailor made implementation approach for each organization helps companies to achieve continuous benefits and customer satisfaction through continual improvement. Our delivery is entirely focusing on the real place of action approach with real people and real problems in real time.
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WHAT WE OFFER

Everything starts with a Marketing plan

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  1. Increase your conversion rate

    Helping innovators and brands through cultural insight, strategic vision, and innovation.

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    Helping innovators and brands through cultural insight, strategic vision, and innovation.
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Plan Smarter. Scale Faster. Operate Leaner.

Lean Facility Design© is Faber Infinite’s proprietary methodology for designing efficient, scalable, and performance-driven manufacturing facilities. Whether you’re building a new factory, expanding an existing one, or integrating lean practices into operations, LFD© ensures your layout works from Day One.
It aligns space, people, material, and machines to create streamlined flow and optimized resource utilization. The approach combines industrial engineering precision with lean thinking to reduce waste, support growth, and enable faster production readiness. LFD© is not just about layout,  it’s a foundation for operational excellence.

Planning a new manufacturing facility from scratch?
Our team specializes in designing layout solutions for Greenfield projects from empty plots to fully optimized, ready-to-execute factory layouts. We align your process flow, space, manpower, and equipment to ensure peak efficiency from day one.
Is your existing layout creating bottlenecks or inefficiencies?
We help re-create plant layouts for smoother material movement, reduced waste, and improved space utilization all while minimizing disruption to daily operations. Ideal for facilities aiming to scale, lean out, digitize, or improve overall efficiency.
Shifting your entire factory setup to a new location?
We support complete factory relocation planning, including layout replication, flow improvements, logistics coordination, and re-commissioning support. The transition is designed to be efficient, quick, and aligned with lean principles.
Planning a brownfield expansion without disrupting operations?
Work with our experts to integrate new lines, equipment, utilities, or functions into your plant or brownfield expansion without compromising flow, safety, or flexibility. We ensure your layout supports current needs and long-term growth through lean, scalable planning.

Scope of Lean Facility Design©

Our Lean Facility Design© approach includes a comprehensive range of layout planning elements such as:

  • Manufacturing and process flow mapping

  • Space utilization and capacity planning

  • Material handling and storage design

  • Inventory and warehouse planning with FIFO systems

  • Workstation ergonomics and manpower allocation

  • Equipment layout and accessibility

  • Visual management and control

  • Logistics and supply chain movement

  • Automation and technology integration

  • Future-readiness and scalability

Our Approach: The Lean Facility Design© Framework

Our approach is built around a 15-step framework, structured into three key phases: Planning, Flow Integration, and Execution Readiness. Each phase is designed to ensure that your factory layout is not only efficient on paper but also practical, scalable, and implementation-ready.

From understanding your product and process requirements to mapping future-state layouts and aligning manpower, equipment, and material flow , every step is data-driven and tailored to your business needs. This structured methodology helps reduce design errors, anticipate operational challenges, and create layouts that deliver measurable impact from Day One.

1

Phase 1
Step 1: Training and Orientation
Step 2: Product, Process, and Quality Analysis
Step 3: Value Stream Mapping
Step 4: Future State Layout Design

2

Phase 2
Step 5: Flow Management
Step 6: Capacity Planning and Ramp-up Plan
Step 7: Equipment Planning
Step 8: Manpower Requirement Planning
Step 9: Supply Chain Design

3

Phase 3
Step 10: Flow Supermarket & Line Design
Step 11: Material Handling Design
Step 12: Layout Design
Step 13: Visual Management Guidelines
Step 14: Risk Assessment
Step 15: Project Planning and Rollout

Why Choose Lean Facility Design©

The layout of your factory directly affects cost, efficiency, and growth. A poorly designed facility often leads to:

  • Wasted floor space and inefficient movement

  • High inventory and handling costs

  • Delayed production ramp-up

  • Limited scalability

  • Hidden operational bottlenecks

With Lean Facility Design©, companies gain:

  • Faster production readiness

  • Lower space and inventory costs

  • Leaner processes and better manpower alignment

  • Improved productivity and throughput

  • Long-term operational flexibility and savings

Proven Results

Organizations using Lean Facility Design© have experienced proven results across various sectors, including pharmaceuticals, engineering, chemicals, automotive, FMCG, and more.

42% Increase in Productivity

36% Reduction in Production Time

34% Reduction in Inventory Costs

17% Improvement in Space Utilization

Ready to Build a Future-Ready Factory?

Whether you're setting up a new plant or reworking an existing one, our Lean Facility Design© experts are here to help. Tell us about your project and let’s create a layout that drives performance from Day One. Fill out the form to get in touch with our team.