Layout Design | Lean Facility Design – Faber Infinite

April 1, 2022by Faber Infinite

With the end of the wrathful pandemic, opportunities have flooded industries as we move along the path of a speedy recovery. To the futuristic and competitive market leaders, Financial Year 2022-23 will be better than the last few years if planned properly. Organizations that intend to expand their operations always seek efficient and future-ready layouts.

Lean Facility Design (LFD) by Faber Infinite Consulting is the best-in-class tool for crafting world-class and efficient facilities for new plants or new factory layouts. Lean Facility Design (LFD) is a unique copy-righted toolkit developed by Faber Infinite, if implemented it assures that the new plant becomes the most efficient from Day ONE. This methodology is a combination of Industrial Engineering, Lean Management & Project Management.

5 Key reasons why Lean Facility Design is the best tool for every new Factory layout design: 
  • To prevent all inefficiencies from entering a new plant
  • To achieve optimum space utilization
  • To lower the total throughput time (from raw material to finished goods delivery)
  • To get best in class manpower productivity
  • To work with optimum inventory levels
Typical areas covered under Lean Facility Design Methodology are:
  • Manpower Planning
  • Warehouse space optimization
  • Streamlining the manufacturing flow
  • Inventory design for Raw Materials, WIP & Finished Goods
  • Capacity analysis & ramp up plans
  • Design of material handling systems within the Factory
  • Design for material Storage (First IN First Out)
  • Storage locations for each part
  • Visual Management for information/data
  • Early Equipment Management
Benefits delivered from Lean Facility Design:
  • Efficient Layout Design with multiple options considered
  • Best in Class Flow Design
  • Reduced capital investments
  • Reduced throughput time & inventories
  • Best in Class Manpower Productivity
  • Reduced floor space/storage space requirement
  • Right size logistics equipment planning and much more

To facilitate planning and processes for new facility design using operational excellence, Lean Facility Design is the tool you are looking for!

Team Faber has been delivering excellent results for FMCG industries, Renewable Power Source Industry, Food Processing industry, and more via this proven and customized Lead Facility Design framework. 

This unique best in class methodology is not only applicable for organizations that are coming up with new facilities but also offers exemplary benefits in revising layouts, shifting, or expanding current setups of organizations.

Our experience-rich team members have delivered tangible results such as:

  • Productivity/throughput time improvement by 36%
  • Labour productivity improvement by 35%
  • Inventory Cost Reduction by 34%
  • Space utilization by 17% and more

Team Faber’s expertise in implementing Lean Facility Design has significantly helped clients to design and structure new plants/facilities. The management processes and wide scope of improvement have led to the making of new success stories with continual and sustainable development goals for clients in the long run of production. Lean Facility Design, as a reliable tool, has always resulted in tangible benefits for clients throughout the whole process of the new setup.

Are you ready to revolutionize your facility design? Fill out the form below to unlock the power of lean principles and transform your layout into a highly efficient space. Don’t wait, take the first step towards maximizing productivity and minimizing waste today!

Written by Faber Aleena & compiled by Faber Mayuri

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    by Faber Infinite

    Faber Infinite is an International Business Management Consulting Organization offering consulting solutions and services for Increase Profitability in Business.

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