• August 23, 2023
  • Faber Infinite

The Path to Productivity: Time and Motion Study

In the realm of operational excellence, one technique that stands out as a catalyst for efficiency and effectiveness is the Time and Motion Study. By analyzing task durations and production procedures, this approach enables businesses to minimize waste, optimize resource utilization, and foster a motivating work environment for sustained productivity. Faber Infinite has successfully implemented time and motion studies at various client sites, delivering exceptional results and cost savings. Let’s explore the remarkable benefits witnessed by one of our esteemed clients.  Faber Infinite has done a comprehensive time and motion study for a few of our clients from diverse industries including automotive, engineering, healthcare, and more. Our mission: optimizing operations for unprecedented efficiency. The primary objective was to enhance manpower productivity by identifying and addressing the root causes of inefficiencies. Here are some of the tangible benefits achieved at the client’s facilities:    33% Improvement in Production: Through meticulous analysis and process streamlining, Faber Infinite significantly increased production output. This improvement showcased enhanced operational effectiveness and increased output capacity.    42% Improvement in Productivity: By breaking down tasks into manageable components, Faber Infinite identified opportunities for optimization, resulting in a remarkable boost in manpower productivity. This optimization led to more efficient resource utilization and cost reduction.    43% Reduction in Changeover Time: Time and motion study coupled with SMED (Single Minute Exchange of Dies) identified areas where changeover procedures caused unnecessary delays. By addressing these inefficiencies, Faber Infinite enabled a substantial reduction in changeover time. This enhancement allowed for faster transitions and minimized idle periods, ultimately increasing overall productivity and flexibility.     23% Reduction in Throughput Time: Faber Infinite’s meticulous examination of the workflow via Value Stream Mapping (VSM) revealed bottlenecks and congestion points that impeded smooth operations. By implementing targeted improvements, the client experienced a significant reduction in throughput time, enabling faster delivery and improved customer satisfaction.    18% Reduction in Manpower Cost: Through optimized resource allocation and the elimination of unnecessary tasks, Faber Infinite achieved a noteworthy reduction in manpower costs. This not only improved the bottom line but also freed up resources in other critical areas of the organization.    In conclusion, time and motion study is one of those powerful tools that enables organizations to unlock their true productivity potential. By systematically analyzing tasks and procedures, organizations can identify and eliminate inefficiencies, optimize resource utilization, and foster a motivated workforce.   Faber Infinite’s track record of conducting time and motion studies underscores the transformative impact of this approach. With its ability to deliver tangible benefits and cultivate a culture of continuous improvement, time and motion study remains indispensable techniques for organizations striving to excel in today’s highly competitive business environment.

  • August 18, 2023
  • Faber Infinite

Navigating Rising Labor Cost through Time and Motion Study

Introduction  The tides are changing for skilled, semi-skilled, and unskilled workers in areas outside Gujarat’s municipal corporation and several other regions. A recent hike in minimum wages has brought a significant increase in pay, with skilled workers getting a hike of 24%. In this article, we will discuss about the How to Enhancing Manpower Productivity through Time and Motion Study? This recent increase in minimum wages has prompted businesses, especially small and medium-sized enterprises (SMEs), to seek strategies that Enhance Manpower Productivity while adhering to Labour regulations. One effective approach in this regard is the roll-out of Time and Motion Study. By systematically analysing work processes, identifying inefficiencies, and optimising tasks, organizations can boost productivity and nullify the effects of minimum wage hikes successfully.  While organizations often employ various strategies to increase productivity, Faber Infinite has a widely accepted and well-proven approach to help their clients achieve these goals; Time and Motion Study (TMS).  What is Time and Motion Study?  Time and Motion Study is a systematic and analytical approach that involves observing and analysing work processes to identify areas of improvement and increase productivity. It focuses on measuring the time required to complete tasks and scrutinising the motions and movements involved in performing them. The objective is to streamline operations, eliminate Non-Value-Added (NVA) activities, and enhance the efficiency of the workforce.  Time study involves observing and recording the time taken to complete a task.   Motion study analyzes worker’s body posture & activities to identify potential areas for improvement.   By integrating elements of one task with another, businesses can reduce costs and create more efficient workstations.  Time and motion study is the backbone of Industrial Engineering, Industrial Technology, and Industrial Management programs. By focusing on improving productivity and utilizing time and motion study, businesses can offset the impact of increased labor costs and remain competitive in the market.  Increase Manpower Productivity through Time and Motion Study with Faber Faber Infinite has successfully helped clients in various industries to Increase their Manpower Productivity as well as overall throughput.   Here are some examples:  Manpower Productivity In Automotive Industry,  Total labour cost reduced by 25%  Productivity improved by ~20% for all the models of radiators studied.  Reduced 4 workstations on average.     Increase Manpower Productivity In Engineering sector,   Total labour cost reduced by 33%  Output increased from 2 compressors per shift to 3 compressors per shift.   Productivity improved by 33%  Work content reduced by 40%  Manpower Productivity In Textile machine manufacturing,   Total labour cost reduced by 50%  Work content reduced by 40%  Reduced cycle time from 487 min to 186 min.    Output / man / day increased from 1.84 units to 4.92 units.   Production / day increased from 24 units to 64 units.      Manpower Productivity In Commercial farms,   Work content of day-to-day activities has been reduced by 40%  This helped to reduce total labour cost by 50%    Benefits of Time and Motion Study  Inefficiencies Identification Conducting a Time and Motion Study enables businesses to identify bottlenecks, redundancies, and areas of wasted effort. This analysis facilitates informed decision-making and the implementation of changes that eliminate non-value-added activities, thus improving productivity.  Optimised Workflows & Processes  Through Time and Motion Study, organizations can identify opportunities to streamline workflows & establish standardized procedures. By reorganising tasks and eliminating unnecessary steps, businesses can reduce the time taken to complete tasks.  Enhanced Work Methods  Analysing work methods during a Time and Motion Study helps identify opportunities for process improvement. By studying the motions and movements involved in task completion, organizations can simplify processes, minimize physical strain, and enhance ergonomics.  Realistic Target Settings  Accurate time measurements obtained from a Time and Motion Study aid in setting realistic production targets. Understanding the time required to complete tasks allows organizations to establish achievable goals and allocate resources effectively.  Training and Skill Development Facilitation  A Time and Motion Study provides valuable insights into employees’ skills and training needs. By analysing work processes, organizations can identify skill gaps and develop targeted training programs to enhance employee competencies.  Pedagogy of Time and Motion Study  Define Objectives  Clearly define the objectives and scope of the Time and Motion Study. Identify the specific tasks or processes to be analysed and the desired outcomes to be achieved.  Data Collection  Thoroughly observe and record the time taken to perform tasks, along with the motions and movements involved.  Analysis and Identification of Inefficiencies  Conduct a comprehensive analysis of the data collected during the study. Identify areas of inefficiency, bottlenecks, and non-value-added activities that can be eliminated or optimised to enhance productivity.  Implementing Changes  Based on the findings of the Time and Motion Study, plan to implement changes to improve work processes. This may involve redesigning workflows, introducing automation or technology, rearranging workstations.  Conclusion  As minimum wages increase, businesses face the challenge of maintaining profitability while complying with labour regulations. Conducting Time and Motion Study offers an effective strategy to enhance manpower productivity. By identifying inefficiencies, optimising workflows, and enhancing work methods, organizations can successfully navigate the effects of minimum wage hikes. Time and Motion Study enables businesses to streamline operations, set realistic targets, and provide targeted training, fostering a more efficient and productive workforce.  Transform your business with Faber Infinite’s productivity solutions today! Contact us today at consulting@faberinfinite.com. Written by Faber Mayur Shinde and Compiled by Faber Jahnvi Shah

  • February 4, 2022
  • Faber Infinite

Time and Motion Study Consultants/Experts – Faber Infinite

The world is fighting the deadly COVID-19 virus, and the industry across the globe is suffering from these ordeal times of dealing with the virus and trying to make changes to the working process to return to the new normal. The Time and Motion Study not only records and evaluates the work rate of elements (for projects performed under everyday conditions), but also helps identify inefficiencies and areas for improvement. It is a proven work measurement method. Although fundamental, time and motion research define fundamentals and enables to achieve better capacity, awareness, and robust planning systems that lead facility operations to superior operations. The structured Time & Motion Study aims to pave the way for best-in-class manpower productivity and lay the foundation for industrial IoT or automation. Conducting a time-motion study correctly and implementing the right solutions allow you to enhance procedures and boost performance. Improved working practises increase operator efficiency while reducing weariness. It’s not only about how hard you work; it’s also about how smart you work! The use of time-motion concept can improve resource allocation and planning. One can allocate the appropriate resources after one knows how much time and movement each task requires. Another advantage is lower costs. The larger the cost reductions, the better one can plan resources and the more work the crew completes. Remember to track how much time your employees save after making improvements. In a production & manufacturing environment, time, motion and behavioural study can identify & improve the following: Therefore, Time and Motion Study tool is an important tool for the productivity and profitability of any organization. With hands-on experience in conducting such studies and other improvements, team Faber Infinite can conduct the said exercise in the most efficient manner. Some of the exceptional results of the Time and Motion Study delivered by our consultants for the manufacturing units are: Time and Motion Study for Manufacturing Industry 30% improvement in production 33% reduction in material waste 26% reduction in workforce 23% increase in employee productivity 25% reduction in labor costs Here are a few points that demonstrate how Faber Infinite can benefit your organization through time and motion studies: Customized study design: Faber Infinite tailors the time and motion study approach to each client’s specific needs and industry context. We develop customized study designs that align with organizational goals, operational requirements, and desired outcomes, ensuring relevance and effectiveness. Data-driven insights and analysis: Our team utilizes advanced data analytics tools and techniques to derive actionable insights from time and motion study data. We conduct in-depth analysis to identify inefficiencies, bottlenecks, and areas for improvement, providing clients with data-driven recommendations and strategies for enhancing productivity and performance. Implementation support and change management: Faber Infinite not only identifies improvement opportunities but also provides comprehensive support in implementing recommended changes. We assist organizations in developing and implementing effective change management strategies, training programs, and performance monitoring mechanisms to ensure successful adoption and sustainability of improvements. Continuous monitoring and optimization: Beyond the initial study and implementation phase, Faber Infinite offers ongoing support and monitoring to track progress, measure results, and continuously optimize processes. We help organizations establish performance metrics, conduct regular reviews, and make iterative improvements to drive long-term success and business excellence. Knowledge transfer and capacity building: Faber Infinite prioritizes knowledge transfer and capacity building as part of our engagement approach. We empower client teams with the skills, tools, and knowledge needed to sustain improvements independently, fostering a culture of continuous improvement and operational excellence within the organization. Time and motion study has created many success stories, and it is one of the ways to build competitiveness for companies and the industry.  The idea of continuous improvement is essential to achieving the company’s goals. The focus is to provide the right solution, with the optimal use of resources, and to achieve this perfect workflow; organizations must work on minimizing waste, improving flexibility, and becoming more adaptable. Team Faber Infinite has supported more than 200+ organizations and 40+ sectors with powerful ways to improve the productivity, efficiency, and overall process of the workforce even during these pandemic conditions. Our team helps organizations minimize waste,  use  available resources accurately, reduce costs, improve work environments, and motivate the workforce for higher and more sustainable production.   Written by Faber Aleena & Compiled by Faber Mayuri

  • July 29, 2021
  • Faber Infinite

Take the Leap of Transformation with Time and Motion Study

Time and Motion Study is a proven work measurement methodology not only for recording and evaluating a rate of work for the elements (of a project to be performed under routine conditions) but also equipped to uncover inefficiencies and areas of improvement. Though fundamental in nature, Time and Motion studies define the groundwork and enable to arrive at better capacity, awareness, and robust planning system that lead the operations to higher efficiencies. Structured Time & Motion Study shall pave the path for best-in-class manpower productivity further leading to baseline for Industrial IoT or automation. Faber Infinite has massive experience in Time and Motion Study and has delivered results across 8 countries and 3 regions. We have trained more than 10000 people from various industries and supported more than 100 clients to improve their productivity. Team Faber Infinite has more than 20-time study experts with hands-on experience in different industries. Typical Areas of Improvement Improve Manpower productivity as per ILO guidelines Process and Product Costing Increase Production Output Reduce Changeover time Work measurement and Effort estimation Line Balancing & Cost Reduction Right-sizing of the workforce, equipment, and tools required Time and Motion Study is one of the finest techniques which gives out time and duration taken for the task or production processes to complete. It helps the organization to use its resources efficiently, reducing or eliminating waste, improving workplace culture, and motivating the workforce to deliver higher and sustainable productivity. Few of the tangible benefits delivered by Faber Infinite at client locations with Time and Motion Study (without Capex): 33% Improvement in Production 42% Improvement in Productivity 43% Reduction in Changeover Time 23% Reduction in Throughput Time  18% Reduction in Manpower Cost With the cumulative experience of Team Faber Infinite in organizational transformation, there plenty of Time & Motion Study use cases and success stories, contact us to take the leap of transformation for your business operations and accelerate the excellence journey with Time and Motion Study. Reach us today at consulting@faberinfinite.com  Written by Faber Nency and Compiled by Faber Mayuri

  • December 28, 2017
  • Faber Infinite

Wonders with Time and Motion Study!

“Analysis and Study is the critical starting point of Strategic Thinking” – Kenichi Ohmae The same goes for the manufacturing industry. Time and Motion study provides one with the outline of the needed work and assists in making precise use of the resources to be on the desired timeline. It is the scientific study of the conservation of human resources. In the search for the most efficient method of doing a task. A well analyzed and prefaced data will allow the manufacturer or the board to know the capacity and capabilities of their manufacturing plants and factories. Some might consider this as orthodox, time-consuming and old-fashioned, but remember “Old is Gold”. Time and Motion study and analysis can help the organization in planning their upcoming projects and avoid getting hitched on to problems. Operational Excellence and Sustainable Productivity are some of the most basic advantages of Time and Motion study. The basic process of Time and motion study basically comprises of five key points that govern the entire process. They are as follows: Look closely at the present work and get an insight of the current situation. Look out for opportunities and chances that can enhance and identify them. Bring in changes for good in the current processes that are being followed. Analyze if the desired results are being produced or not after updating the processes. Shrug off your shoulder and repeat. Time and Motion Study helps in Manufacturing Time and motion study is undoubtedly one of the best techniques to find out the time and duration of the task and production procedures. It helps the organization in minimizing waste, precise use of resources, cutting costs, improving workplace environment and motivating the labor force for high and sustainable productivity. It divides the whole task in its subsequent parts and thus also reduces the paradox of pressure a complete task creates on the workforce. A Time Standard is one of the key components of Time and Motion study. It is calculated by taking note of three key factors, i.e., qualified worker, working at normal pace, and doing specified tasks. Determining the number of tools and equipments required for the process. Determining the amount of workforce required to complete the production on time. Determining the cost of the entire manufacturing and selling processes. Assigning equipment and manpower to tasks and jobs. Determining performance, assembly line and speed of conveyor belts. Pay structures for workers doing over-time. Assisting in cost reduction processes. Analyzing the new equipment purchases. Assisting in creating budgets. Below is a pictorial representation of how Time and Motion Study affects the production and operation of any manufacturing plant. Faber Infinite has helped several of its clients by implementing Time and Motions Study at the client’s site and production units. The implementation worked pretty well and the desired benefits were achieved in a short span of time with the precise analysis of the data collected. Moreover, the manpower productivity was improved and overall production of each operation was increased by 30%-40%. Following drivers were used in bringing out the significant change in Manpower productivity. Significant Change in Manpower Productivity Analyzing all activities and arriving at a standard time of each activity. Identifying NVAs (Non-value adding activities) and providing recommendations for eliminating NVAs for future practices. Providing systematic review aimed towards line balancing activities Our module helped the client in improving its efficiency by more than 30% and the same was reflected in the production units. We helped one another client of ours and implemented a suitable module at his site and achieved around 33% savings. Also with a modified layout and 16%reduction in total work content. With the appropriate implementation of modules and studying. The data gathered from such practices production and delivery timeline along with costs summary can be determined. which will consequently help the manufacturer in planning more efficiently for future projects. Competence and Production improvement are some of the most important improvements that can be brought into the system with the application of this ‘so-called insignificant seeming processes’. If one is really finding it hard to cope up with the growing competitiveness of the market and is struggling in operating through it, Time and Motions Study can be the answer to all his problems. Written & Compiled by Faber Kishlay & Faber Mayuri Similar articles : Time and Motion Study – Robust Productivity Improvement Tool Building Competitiveness Via Time and Motion Study 4 Point Blueprint to Improve Manpower Productivity by 18%  

  • May 25, 2016
  • Faber Infinite

Efficiency Improvement via Time and Motion Study

As per the book definition, time and motion study is the scientific study of conservation of human resources – in the search for the most efficient method of doing a task. It helps in analyzing and improving the time taken for various operations in organizations. Though being one of the most fundamental and traditional methods, it still acts as one of the most important and effective technique of dealing with the productivity challenges of any organization. In this blog, we will talk about the Efficiency Improvement via Time and Motion Study. Faber Infinite has deployed Time and Motion study as a tool for improving situations at several client sites. It has helped organizations to deliver optimum results at minimum costs with the help of Time and Motion Study. The benefits delivered with the use of Time and Motion Study for one of our esteemed clients have been phenomenal and well received by the client. The details of it are shared further. Time and Motion Study was conducted for one of our clients dealing in the Compressors and Industrial, Mining and Rock Excavation, Construction Equipments, etc. A detailed study was conducted to get through the root cause of the problem, with the objective of improving the manpower productivity. The improvement in Manpower Productivity was conducted via following key drivers: – Analysing all activities and arriving  at standard time of each activity – Identifying NVAs (Non value adding activities)  and providing recommendations for eliminating NVAs for future practices – Providing systematic review aimed towards line balancing activities The exercise helped client organizations to improve by 33% in terms of production output. Another client in engineering sector achieved 33% savings in material flow with modified layout and 16% reduction in total work content. This study (Time and Motion study) helps to improve the production techniques with ease. And Increases labor productivity, and efficiency improvement, all of which results in cost and wastage reduction. Though elementary in nature, Time and Motion study outlines the groundwork and facilitates to arrive at better capacity realization and robust planning system. The success stories and case studies for Time and Motion Study are plenty, and it is here to stay for long. Time and motion study could be one of the answers for building competitiveness for organizations and overall industry! PS: Further details on Time & Motion Study and case studies are available on request. Ready to revolutionize your operations with enhanced efficiency? Fill out the form below and unlock the power of time and motion study to streamline your processes. Take the first step towards maximizing productivity and achieving optimal performance! Written by: Faber Ramya Pillai

  • August 12, 2015
  • Faber Infinite

Productivity Improvement Tool: Points of Time and Motion Study

What is a Time and Motion Study?  A Time and Motion Study is a systematic observation method used to analyze work processes, identify inefficiencies, and optimize productivity. It involves breaking down tasks into elements, measuring the time taken for each element, and finding ways to streamline operations. “The unexamined life is not worth living” said the great Management thinker ‘SOCRATES’. As far as operations is concerned, Time and Motion Study is one of the better ways of determining the capacity of the plant and also the particular time when the efficiency and productivity can be improved. This study is an appropriate solution to determine the ‘time’ taken to complete a certain task by a plant and machinery in a factory. Though basic in nature, Time and Motion studies outlines the ground work and facilitates to arrive at better capacity, awareness and robust planning system which will lead the operations of a plant to operational excellence. Basic study of Time and Motion includes the following 5 key points: 5 key points of Time and Motion Study Look closely at the present work/ current situation Identify the opportunities to be more efficient Modify the current process that is followed Examine if it produces the expected results Rinse and repeat Application of Time-Motion Study in Today’s Business  Time and Motion Studies have extensive applications across diverse sectors in today’s business landscape:  Manufacturing  These studies help optimize assembly lines, reduce setup times, and improve production efficiency. By analyzing workflow processes and identifying time-consuming tasks, manufacturers can streamline operations, minimize waste, and enhance overall productivity.  Healthcare  In the healthcare industry, Time and Motion Studies play a crucial role in optimizing patient care workflows. By observing and analyzing the time taken for various medical procedures, administrative tasks, and patient interactions, healthcare providers can identify inefficiencies, reduce wait times, and improve the quality of care delivered.  Service Sector  Time and Motion Studies are valuable in the service sector for enhancing customer service delivery. By studying service processes such as call handling, ticket resolution, and service interactions, organizations can identify opportunities to streamline operations, allocate resources effectively, and improve response times, leading to higher customer satisfaction levels.  Technology  In the realm of technology, Time and Motion Studies are used to streamline software development processes. By analyzing tasks such as coding, testing, and deployment, technology companies can identify bottlenecks, optimize workflows, and reduce time-to-market for new products and updates, thereby increasing competitiveness and customer satisfaction.  Retail  Time and Motion Studies are instrumental in optimizing retail operations. By studying tasks such as inventory management, checkout processes, and store layout, retailers can identify areas for improvement, reduce wait times for customers, enhance store efficiency, and ultimately, improve the overall shopping experience.    By leveraging Time and Motion Studies effectively, businesses across these sectors can drive operational efficiency, reduce costs, improve quality, and ultimately, achieve sustainable growth and competitive advantage in today’s dynamic business environment.  Time and Motion Study is an observation method used to determine the timing and duration of tasks or procedures. It is a work measurement technique for recording the times and rates of working for the elements of a specified job carried out under specified conditions and for analyzing data. The study helps in reducing and controlling costs, improving working conditions, and motivating people. When the time taken to complete a task is measured, machine delays, personal needs, fatigue, and any other foreign interference is also taken into account. Effectively a job is broken down into its component parts. The time taken to complete each component is noted. And the components are ordered or rearranged, keeping in mind efficiency. A Time Standard is an important component of Time and Motion Study. A time standard takes into account three factors: qualified worker, working at a normal pace, and doing a specific task. Advantages of a Time and Motion Study  Time and Motion Studies offer a range of significant advantages that contribute to the overall success and competitiveness of businesses:  Increased Productivity   By meticulously analyzing work processes and identifying inefficiencies, Time and Motion Studies pave the way for increased productivity. Streamlining workflows, optimizing task sequences, and eliminating time-wasting activities result in employees accomplishing more in less time, ultimately boosting overall productivity levels.  Cost Reduction   The optimization of workflows and resource allocation achieved through Time and Motion Studies leads to cost savings. By identifying and eliminating non-value-added activities, reducing idle time, and minimizing resource wastage, businesses can significantly lower their operational costs and improve profitability.  Enhanced Quality  Time and Motion Studies not only focus on efficiency but also on improving the quality of work output. By identifying areas where quality may be compromised due to inefficient processes, organizations can implement measures to ensure consistent and high-quality outcomes. This, in turn, leads to increased customer satisfaction and loyalty.  Employee Engagement  Involving employees in Time and Motion Studies can enhance their engagement and satisfaction. Employees feel empowered when they contribute ideas for process improvement and witness the positive impact of their suggestions on productivity and efficiency. This engagement can lead to a more motivated workforce and lower turnover rates.  Data-Driven Decision Making   Time and Motion Studies provide valuable data and insights that enable data-driven decision-making. Businesses can use the data collected during these studies to identify trends, measure performance metrics, set realistic benchmarks, and make informed decisions about resource allocation, process redesign, and strategic planning.  Continuous Improvement  One of the key benefits of Time and Motion Studies is their focus on continuous improvement. The data and insights gathered from these studies act as a foundation for ongoing optimization efforts. Businesses can implement iterative changes, monitor their impact, gather feedback, and make further adjustments, ensuring that processes remain efficient and effective over time.  Competitive Advantage   Efficient and streamlined operations resulting from Time and Motion Studies provide a competitive advantage in the market. Businesses that can deliver high-quality products or services efficiently are better positioned to attract and retain customers, outperform competitors, and adapt quickly to market changes, ultimately driving sustainable growth and success. 

  • March 21, 2014
  • Faber Infinite

Productivity Improvement via Time and Motion Study

Recently at one of our esteemed client in Pune, India to arrive at a defined production planning system and for the want of determining the capacities of the plant, Time and Motion Study was conducted. Though basic in nature, Time and Motion study outlines the groundwork and facilitates to arrive at better capacity awareness and robust planning system. Each machine, every operation involving human intervention was studied for hours together. Minute details were diligently noted to understand the current situation. The study was conducted over a period of few days, where the team focused on the methodology to provide scientific and reliable solution to the client. The back end calculations were done, were each and every operator involved in study was rated for his/her current working capabilities. Soon after the study, it was presented to the client to ascertain current capacities and plan for future. The time study exercise indicated overall productivity for each operation was nearly 40-45%. Various improvement projects are identified and implementation will yield into overall productivity improvement up to 30%-40%. Productivity Improvement via Time and Motion Study Going back to the history and traditional definition of Time and Motion Study reveals it as “Method for establishing employee productivity standards in which a complex task is broken into small, simple steps, the sequence of movements taken by the employee in performing those steps is carefully observed to detect and eliminate redundant or wasteful motion, and precise time taken for each correct movement is measured. From these measurements, production and delivery times and prices can be computed and incentive schemes can be devised. Generally appropriate only for repetitive tasks, time and motion studies were pioneered by the US industrial engineer Frederick Winslow Taylor (1856-1915) and developed by the husband and wife team of Frank Gilbreth (1868-1924) and Dr. Lillian Gilbreth (1878-1972). However, traditional or basic, it forms a basis for further improvements in productivity and operations! Want to supercharge your productivity? Discover the power of Time and Motion Study to optimize your work processes. Fill out the form below and gain exclusive access to proven techniques for boosting efficiency and maximizing output. Take the first step towards unparalleled productivity improvement now! By Anand Bhattad Anand is an Associate Consultant at Team Faber Infinite. He holds Masters a degree in Business Administration with majors in Operations and Bachelors in Mechanical Engineering being his first degree.    

  • April 9, 2024
  • Faber Infinite

The Rise of Smart Factories: Optimizing Time and Motion Studies

As Industry 4.0 transforms the manufacturing landscape, smart factories are emerging as the new standard, leveraging cutting-edge technology to optimize efficiency and productivity. One of the key tools driving this transformation is time and motion studies. Let’s explore how these studies are revolutionising manufacturing in the era of Industry 4.0 and how Faber Infinite Consulting can help companies harness their power.    Understanding Time and Motion Studies:  Time and motion studies involve analysing and optimising the movements and processes involved in manufacturing tasks. By carefully observing and documenting each step of a process, companies can identify inefficiencies and opportunities for improvement. This data-driven approach allows organizations to streamline operations, reduce waste, and enhance productivity.    Benefits of Time and Motion Studies in Industry 4.0:  Enhanced Efficiency: Time and motion studies enable companies to identify bottlenecks and streamline workflows, leading to increased efficiency and throughput. Improved Quality: By standardising processes and eliminating unnecessary steps, organizations can enhance product quality and consistency. Cost Savings: Optimising workflows and reducing idle time can result in significant cost savings for manufacturing companies. Employee Engagement: Involving employees in the time and motion study process can boost engagement and morale, as workers see firsthand the impact of their contributions to process improvement.   Faber Infinite Consulting: Driving Productivity Through Time and Motion Studies  Faber Infinite Consulting specialises in helping manufacturing companies unlock their full potential through time and motion studies. By leveraging our expertise and industry experience, we assist organizations in identifying opportunities for improvement and implementing data-driven solutions to enhance productivity.    Our Approach:  Comprehensive Analysis: Our team conducts a thorough assessment of your manufacturing processes, using advanced analytics and observation techniques to identify inefficiencies and areas for improvement. Customised Solutions: We work closely with your team to develop tailored solutions that address your unique challenges and objectives. Whether it’s redesigning workflows, implementing new technologies, or optimising resource allocation, we provide practical recommendations that drive measurable results. Continuous Improvement: We believe in the power of continuous improvement, and we partner with companies to establish ongoing monitoring and feedback mechanisms to ensure sustained success.   One of our clients, a leading automotive manufacturer, was experiencing delays and quality issues on the assembly line. Through a comprehensive time and motion study, we identified several opportunities for improvement, including optimising workstations, standardising assembly processes, and providing additional training for employees. By implementing our recommendations, the client was able to reduce cycle times by 20% and improve product quality, resulting in significant cost savings and increased customer satisfaction.  At Faber Infinite Consulting, we take a comprehensive approach to time and motion studies, utilising advanced analytics and observation techniques to uncover inefficiencies and areas for improvement. We work closely with our clients to develop customised solutions tailored to their unique challenges and objectives. By redesigning workflows, implementing new technologies, and optimising resource allocation, we help factories enhance productivity and competitiveness in the era of Industry 4.0.   Through our partnership with clients, we facilitate continuous improvement initiatives that transform traditional factories into smart, data-driven operations. By embracing time and motion studies as a cornerstone of their optimization strategy, factories can streamline operations, boost efficiency, and adapt to the demands of Industry 4.0. Faber Infinite Consulting empowers factories to harness the power of data-driven insights, ensuring they remain at the forefront of innovation and competitiveness in the digital age. Contact us today to learn how we can help your organization thrive in the age of smart factories. 

  • May 2, 2023
  • Faber Infinite

How to Manage Your time Effectively as a Leader?

As a leader, Time Management is one of the most critical skills that you need to master to stay productive and efficient. With multiple tasks and responsibilities to handle, it’s easy to get overwhelmed and lose track of time, resulting in missed deadlines and unfinished projects.  However, with a few effective time management strategies, you can take control of your time and stay productive as a leader. Here are some tips to help you master time management and boost your productivity:  Prioritize your tasks The first step towards effective time management is to prioritize your tasks. Determine which tasks are urgent and important and focus on them first. Make a daily to-do list and prioritise the chores based on their relevance. This way, you can ensure that the critical tasks are completed on time, while the less urgent ones can be handled later.  Set realistic goals Setting goals is crucial, but it’s equally important to set realistic goals. Unrealistic goals can lead to frustration and stress, which can hamper your productivity. Set achievable goals that align with your long-term objectives and break them down into smaller, manageable tasks.  Delegate tasks Delegating tasks is an excellent way to free up your time and focus on more critical responsibilities. Assign tasks to team members who have the necessary skills and expertise to handle them effectively. This way, you can ensure that the work is done correctly and on time, while also giving your team members an opportunity to grow and develop their skills.  Avoid multitasking Multitasking can seem like an efficient way to get things done, but it can be counterproductive. When you try to do too many things at once, you end up spreading yourself too thin and not giving any task your full attention. Instead, focus on one task at a time and give it your complete focus and effort.  Take Breaks Breaks are critical for maintaining productivity and preventing burnout. Taking small pauses during the day might help you re-energize and focus, allowing you to work more efficiently. Take a short stroll, meditate, or do something else that will help you relax and clear your thoughts.  Use Technology to your Advantage Technology can be a great ally when it comes to time management. Use tools like calendars, task managers, and project management software to stay organized and on top of your tasks. You can also use time-tracking apps to monitor your productivity and identify areas where you can improve.  Conclusion Mastering time management is essential to staying productive and efficient as a leader. Remember that effective time management is a skill that can be learned and developed with practice, so keep working on it, and you’ll see the results in no time.  Ready to master the art of time management and lead with efficiency? Fill out the form below to unlock the secrets of effective time management for leaders. Don’t let precious minutes slip away – take control of your time and become a more productive and influential leader today!